Whatever
you choose to use as a burnisher, it must meet two requirements:
1.
The steel must be harder than the metal you wish to bend. The reason
here is obvious.
2. The steel must be smooth and free of
chips, ridges and other imperfections that would be transferred to
the edge of the blade you are creating. Think of grinding the profile
of a beader iron if you want it more graphic!
The exception to
rule #2 is if you want to scrape paint or glue. Then it does not
matter. Use a coarse file instead if you wish. See if I care.
Frankly I am amazed that so many want to cut corners on this
important tool simply because they consider a cabinet scraper to be
basic, cheap and elementary. Would you prepare the blade of your
scraper plane or the blade of your finish smoother with this lack of
concern or care?
There are indeed shortcuts in the expense
department, but they are not available to every one - it depends on
opportunity and availability. For example, I made this burnisher out
of a carbide rod that was a present to me from the owner of a
machinist's shop (thanks Tony)..
For
reasons of "a return-to-sanity", I stopped using the pinion
gear as a burnisher, although it worked very well (Guess the car and
you can have it - the pinion gear, not the car! - free except for
shipping costs!) ..
If
you do not have access to carbide (e.g. a nice friend or a router
shank ... what is a router shank you ask on a hand tool forum ...
good for you!), then buy a burnisher! Don't be cheap and use a
screwdriver shank - it violates Rule #2 above.
The LV is
excellent but some may find it fussy because it offers options. The
Hock also receives great reviews. I have used a Crown for a number of
years. Still have it. Here is a picture alongside the homebrew
burnisher (which lets you see how small and slim the carbide rod is –
I am convinced that this is an advantage over the thicker rods. It
seems to require less downforce. This may also be due to the carbide
itself since it is self-lubricating - love this one!) ..
Regards
from Perth
Derek
June 2008